Issues / #795
#795 Main engine strata.exe crashes with STATUS_ILLEGAL_INSTRUCTION (0xC000001D) on non-AVX-512 CPU - 20 WER crashes across v0.1.35/v0.1.38, fault offsets cluster in fixed code regions
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Server & APINVIDIA / CUDAModels & quantsDocumentationWindows
Description
## Title Main engine strata.exe crashes with STATUS_ILLEGAL_INSTRUCTION (0xC000001D) on non-AVX-512 CPU - 20 WER crashes across v0.1.35/v0.1.38, fault offsets cluster in fixed code regions ## Body ### Summary The prebuilt Windows `strata.exe` crashes with `STATUS_ILLEGAL_INSTRUCTION` (0xC000001D) on a CPU without AVX-512. Over three days I collected **20 Windows Error Reporting crash reports**: every single one has exception code `c000001d` with the **faulting module being `strata.exe` itself**. The fault offsets cluster into a few fixed code regions per build, which points to unguarded non-AVX2 instructions in specific code paths rather than random memory corruption. This looks like the same class of bug as #411/#419 (unguarded AVX-512 `vmovups zmm0` in the 0.1.32 `strata-vision.exe`, fixed in 0.1.33 by rebuilding portable) - but in the **main engine**, present in both 0.1.35 and 0.1.38. ### Environment - CPU: Intel i9-13900KF (AVX2/FMA only, **no AVX-512** - fused off since 12th gen) - GPU: NVIDIA RTX 4090 24 GB - OS: Windows 11 (10.0.26200), 64 GB RAM - Engine: official prebuilt, v0.1.35 (PE timestamp `6abf61e7`) then v0.1.38 (`6ac050de`) - Models: Qwen3.8-Flash-Next GSQ-RCO abliterated GGUF, IQ2_XS and IQ3_S (self-built packs per repo README requirement), served via `serve/server.py`, long agent-style workloads (100K-230K token prompts) - The engine itself prints `this CPU has no AVX-512: the expert kernels run on AVX-2` on every start - so the expert-kernel dispatch works; the crash sites are outside that path. ### Evidence: 20 WER reports, one identical signature From `Report.wer` (WER signature fields: Sig[3] faulting module, Sig[6] exception code, Sig[7] exception offset): | Local time | Engine build (PE ts) | Exception | Faulting module | Offset | | -------------------------------------- | -------------------- | --------- | --------------- | --------------- | | 10-02 23:28 | `6abf61e7` (0.1.35) | c000001d | strata.exe | `+0x16c907` | | 10-03 01:11 | `6abf61e7` | c000001d | strata.exe | `+0x16c912` | | 10-03 01:35 | `6abf61e7` | c000001d | strata.exe | `+0x16cca5` | | 10-03 02:20 → 10-04 13:33 (12 crashes) | `6abf61e7` | c000001d | strata.exe | **`+0x17e1c1`** | | 10-04 17:15 | `6ac050de` (0.1.38) | c000001d | strata.exe | `+0x19afc5` | | 10-04 20:50 | `6ac050de` | c000001d | strata.exe | `+0x1873e2` | | 10-04 21:32 | `6ac050de` | c000001d | strata.exe | `+0x187442` | | 10-04 23:54 | `6ac050de` | c000001d | strata.exe | `+0x19c0e5` | | 10-04 23:59 | `6ac050de` | c000001d | strata.exe | `+0x19c124` | ### Observations - **v0.1.35**: 15 crashes, 4 distinct offsets - `+0x17e1c1` alone accounts for **12**. - **v0.1.38**: 5 crashes, 5 distinct offsets. `+0x1873e2`/`+0x187442` (delta 0x60) and `+0x19c0e5`/`+0x19c124` (delta 0x3F) look like adjacent instructions inside the same function. - Crashes happen both mid-request and between requests; the last completed request always shows healthy stats (normal decode expert hit rates, normal KV streaming). The engine dies without writing anything to its own log - no OOM message, no allocation failure, nothing. - Happens with both IQ2_XS and IQ3_S models, so it is not quantization-specific. - TROUBLESHOOTING attributes exit code 3221225501 to low RAM. The machine has 64 GB and crashes also occurred at moderate load; given the clustered offsets and the #411/#419 precedent, reaching an actually-illegal instruction seems the more likely direct cause - but I leave that judgment to you. - Offsets are stable within a build, so I can run `cdb` and capture the exact faulting instruction bytes for any of these offsets if useful. ### Request - Audit the prebuilt `strata.exe` (0.1.35/0.1.38) for non-portable instruction emission outside the expert-kernel dispatch - same policy that fixed `strata-vision.exe` in 0.1.33 - or add CPUID guards around the remaining paths. - I'm happy to provide `cdb` instruction dumps for `+0x17e1c1` (0.1.35) and `+0x19c0e5`/`+0x19c124` (0.1.38), or to test a fixed build. ### Log excerpt See attached `strata-issue-log-excerpt.txt` (last requests before the 10-04 23:59 crash; the engine log contains no error output at the crash point, which is itself notable). [strata-issue-log-excerpt.txt](https://github.com/user-attachments/files/33029116/strata-issue-log-excerpt.txt)
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